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Bently Nevada promotes the development of power automation with high-end sensor technology

June 03,2025

Introduction

As the energy industry gradually moves towards intelligent and data-driven models, automatic control has become an indispensable key component of modern power generation systems. From gas turbines to steam generators, the condition monitoring of various core equipment is increasingly dependent on high-performance sensor technology. Bently Nevada, as a leading condition monitoring brand under GE (General Electric), plays an important role in helping power generation companies improve equipment availability, reduce troubleshooting costs, and ensure operational efficiency with its advanced sensing and analysis solutions. This article will explore in depth how the brand uses its advanced sensor system to promote the automation upgrade of the power generation process.


Revolutionizing the way equipment status is perceived with high-precision sensors

At the core of the Bently Nevada product system is a series of highly sensitive sensing devices designed to collect real-time operating data of key rotating machinery. A variety of sensors including proximity probes, accelerometers and speed sensors can measure parameters such as shaft vibration, temperature, axial displacement and rotor position in real time.

Particularly worth mentioning is its iconic product, the 3300 XL proximity probe system, which is known for its excellent stability and accuracy, and can operate stably even under extreme conditions. These probes are often deployed on equipment such as steam turbines, compression equipment and generators to identify potential faults such as rotor imbalance, misalignment and bearing loss in advance.

Bently Nevada's sensing technology provides the basis for automatic control of power generation by converting physical states into electrical signals that can be processed by the control system. After integration with a distributed control system (DCS) or a condition monitoring platform such as System 1, equipment data can be accessed remotely and analyzed autonomously, allowing operators to respond quickly and accurately.


Achieve deep integration with intelligent control platforms

Without seamless integration with the control system, the potential of sensor data will be difficult to fully realize. Bently Nevada's solution fully considers interoperability with modern automation platforms from the early stage of design, and its sensors can output raw and processed signals to edge computing terminals or cloud platforms.

Its main platform, System 1 condition monitoring software, plays the role of "brain" in the entire sensor system, uniformly collects high-resolution data from various sensors on site, and conducts intelligent analysis and diagnosis, while displaying operating trends and warning information through a customized interface.

It is worth noting that System 1 can also be interconnected with the enterprise asset management system through standard protocols such as OPC UA, so that data can be connected to the entire plant or the entire equipment group. Especially for core power generation equipment such as turbines and generators, this integration can effectively reduce the frequency of manual inspections and improve the overall operation and maintenance intelligence level.


Improve the reliability and safety protection level of power plant equipment operation

For power production companies, the reliability and safety of continuous operation are crucial. Early perception of potential equipment failures has become the key to achieving this goal. The various sensors developed by Bently Nevada can maintain all-weather continuous monitoring capabilities even in extreme environments with high temperature, high vibration and strong interference.

These sensors are widely deployed at key operating nodes of power plants, such as boiler feed pumps, turbine main shafts, generator bearings and cooling fans. The monitoring results can help operators control operating variables more effectively, thereby ensuring stable power output and reducing the possibility of unplanned downtime.

More importantly, in addition to improving operational reliability, the role of sensor systems in equipment safety protection cannot be ignored. Since failure of power generation equipment may cause serious accidents, such as fire, power outages and even personal injury, it is particularly important to identify abnormal conditions in a timely manner. Bently Nevada's sensing system can provide early warnings before the problem expands, thereby helping operation and maintenance personnel take measures before risks occur, effectively preventing the situation from deteriorating, while ensuring compliance with various industrial safety regulations.


Conclusion

As the power industry enters the era of intelligent and automatic operation and maintenance, the role of advanced sensing technology is becoming increasingly irreplaceable. Bently Nevada continues to lead the development of power automation with its complete condition monitoring and high-end sensing solutions. From micro-equipment data collection to large-scale predictive analysis and remote decision-making execution, the company has established a more intelligent, efficient and safe operation foundation for power plants. By adopting Bently Nevada's cutting-edge technology, energy companies can not only improve operational quality, but also seize the initiative in the future competitive landscape.

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